Borbin the 🐱

CJ750 Gearbox gets a new 3rd and 4th gear - Output shaft spacers

05 October, 2024


The new 3rd and 4th gear for the output shaft are slightly thinner as the original gears.
To compensate for this, spacers need to be added to have the new gears aligned.

Fabricating spacers with an exact thickness and inner diameter can be difficult. For my new gear set, I cut them from 12L14 round stock.


The exact thickness is machined while keeping a small ridge to hold the part.




The final inner diameter is set and cut. This separates the part.


The new spacers are cut.